Dymetrol Suspension Fabrics Overview
Dymetrol Suspension fabrics are advanced, high-performance textiles engineered for use in seating applications, where they replace traditional materials like foam and springs. These fabrics are designed to offer superior comfort, durability, and ergonomic support while optimizing cost and sustainability.
Key Characteristics
Elasticity and Strength
Provides consistent support and long-lasting durability.
Lightweight Design
Reduces the overall weight of seating solutions.
Breathability
Enhances comfort by allowing airflow.
Customization
Tailored tension and patterns to suit specific seating applications.
Acme Mills’ Suspension Fabrics
Acme Mills offers premium suspension fabrics like Dymetrol, a high-performance material recognized for its versatility in various industries. Our products provide:
Applications of Suspension Fabrics
Medical & Pharmaceutical
Military
Construction
Chemical Industry
Food and Beverage
Automotive
Additional Industries
Why Choose Acme Mills for Suspension Fabrics?
Acme Mills has been a leader in the textile industry for over a century, providing innovative, high-quality solutions for a diverse range of applications. Our suspension fabrics stand out for:
Proven Expertise
Decades of experience in developing seating solutions for various industries.
Sustainability Focus
Commitment to eco-friendly materials and processes.
Customization
Tailored designs to meet the unique demands of your industry.
Reliable Performance
Trusted by leading manufacturers for consistency and durability.
Sustainable Solutions for Superior Seating
Acme Mills’ suspension fabrics are redefining seating applications by delivering unmatched comfort, efficiency, and reliability. From automotive to medical, our products support industries in achieving their performance and sustainability goals.
Case Study
Project Specifications
Capacity and Scalability
Acme Mills demonstrated the ability to scale production efficiently, accommodating the automotive manufacturer’s large-scale requirements within the agreed timeline. The company’s advanced manufacturing capabilities enabled it to handle substantial orders while maintaining stringent quality standards.
Manufacturing Details
Material Selection and Preparation
Dymetrol® is produced using high-quality polyester fibers combined with DuPont’s Hytrel®, creating bond points that act as mini springs.
Production Process
Weaving: Utilizes a sateen weave to achieve the desired strength and flexibility.
Heat Setting: Bond points are heat-set to ensure uniformity and durability.
Customization: Fabric is tailored to specific widths and lengths to meet the automotive seating design requirements.
Quality Control
Material Testing: Conducted tensile strength and durability tests to ensure performance standards are met.
Visual Inspection: Checked for defects such as uneven bonding or impurities.
Dimensional Checks: Verified fabric dimensions to match the manufacturer’s specifications.
Lot Tracking: Implemented batch numbering for traceability and quality assurance.
Uses and Applications
Dymetrol® offers several advantages in automotive seating applications:
Enhanced Comfort
Provides a supportive and comfortable seating surface by evenly distributing weight and reducing pressure points, leading to a more pleasant driving experience.
Weight Reduction
Eliminates the need for heavy metal components and reduces foam usage, contributing to overall vehicle weight reduction and improved fuel efficiency.
Design Flexibility
Allows for innovative seat designs, including thin-profile seats that maximize cabin space and meet modern aesthetic standards.
Durability
Constructed with a sateen weave of polyester yarn and DuPont’s Hytrel®, ensuring long service life without deformation, sagging, or creep over time.
Sustainability
Allows for innovative seat designs, including thin-profile seats that maximize cabin space and meet modern aesthetic standards.
Through the integration of Dymetrol® suspension fabric, Acme Mills successfully enhanced the automotive manufacturer’s seating by improving passenger comfort, reducing seat weight, and allowing for innovative design solutions. This collaboration underscores Acme Mills’ commitment to providing high-performance, sustainable materials for the automotive industry, contributing to operational efficiency and customer satisfaction.