Life Sciences Filtration Solutions – PDF Content

Life Sciences and Pharmaceutical Filtration Solutions

In the fast-paced life sciences world, precision, compliance, and innovation are essential. Great Lakes Filters brings over a century of expertise in industrial textiles, offering tailored solutions that meet the stringent demands of life science manufacturing and packaging.

Our advanced textile solutions are designed to enhance efficiency and ensure safety in all critical operations. From custom-engineered fabrics for cleanroom environments to durable materials for packaging, Great Lakes Filters delivers superior quality and reliability, enabling you to stay compliant with FDA and GMP standards.

Great Lakes Filters: Filtration Excellence for the Life Sciences

Custom Filtration Media

Sterile and Hygienic Solutions

High-Performance Materials

Why Choose Great Lakes Filters?

Custom Solutions: We collaborate with you to develop tailored textile and filtration products to meet your specific challenges.
Regulatory Compliance: Our products align with life science standards, ensuring safe and effective operations.
Innovation: Leveraging cutting-edge technology to deliver advanced materials that improve efficiency and reliability.
Sustainability: Commitment to eco-friendly solutions that reduce waste and support sustainable practices.

Life Science Applications

Cleanroom Fabrics: Maintaining contamination-free environments critical for drug production.
Filtration Systems: Purifying liquids, air, and gases in manufacturing and packaging processes.
Process Optimization: Enhancing operational efficiency with technical textiles and reliable filtration systems.

Pharmaceutical Innovation: Partner with Great Lakes Filters

Great Lakes Filters is your partner in innovation, delivering high-performance materials and solutions to meet the evolving demands of the pharmaceutical industry. Discover how our expertise can support your goals and elevate your operations.

Needs Assessment & Solution Summary

Great Lakes Filters collaborated with a leading supplier in the Pharmaceutical/Life Science market to address a critical health and safety need within laboratory environments. The client required a reliable solution to mitigate the risks posed by formaldehyde fumes during tissue sample examinations. These fumes, emitted from tissue samples preserved in formaldehyde solutions, are highly noxious and known carcinogens, posing a significant hazard to lab technicians’ health. Without an effective method to neutralize these vapors, technicians would be exposed to harmful fumes in the laboratory, jeopardizing safety and potentially violating workplace safety regulations. The client faced operational challenges in supplying biopsy kits that met global safety and compliance standards. They needed a pad that not only absorbed and neutralized formaldehyde vapors effectively, but also integrated seamlessly into their biopsy kits for distribution worldwide. Great Lakes Filters developed a specialized absorbent pad featuring a unique composite material, addressing the client’s critical safety requirements. By handling the production, cutting, and packaging of these pads, Great Lakes Filters enabled the client to provide a safer, globally compliant biopsy kit to their customers while reducing operational complexities.

Project Specifications

Client: Large supplier in the Pharmaceutical/Life Science market
Industry: Pharmaceutical/Life Science
Application: Absorbent pads for biopsy kits to neutralize formaldehyde fumes
Region: North America

Specifications

Purpose: Protect lab technicians from formaldehyde vapors during tissue sample observation
Material: Unique composite material combining a substrate, super-absorbent neutralizing media, and vapor-locking film
Size and Packaging: Custom cut and packaged for global distribution

Uses & Applications

These absorbent pads are designed to be included in biopsy kits for medical and research laboratories. During tissue examination, technicians place samples preserved in formaldehyde solution on the pads. The pads actively absorb and neutralize harmful fumes, ensuring the lab environment remains safe and compliant with health and safety standards.

Potential Industries

Healthcare

Hospitals and diagnostic labs handling tissue preservation or autopsy procedures.

Veterinary Medicine

Laboratories and clinics processing tissue samples from animals.

Education and Research

University labs and academic research facilities working with preserved specimens.

Industrial Manufacturing

Facilities handling formaldehyde or similar volatile organic compounds (VOCs) in their processes.

Chemical Processing

Environments where formaldehyde or related substances are used in production or analysis.

Capacity

Great Lakes Filters’ advanced converting facility ensures the production and packaging of absorbent pads at scale, meeting the global demand of the client’s biopsy kits. The facility’s flexibility allows for customized sizes and packaging options to meet specific distribution requirements.

Manufacturing Details

Material Composition

The absorbent pads consist of a three-layer composite material:

Substrate Layer: Provides structural integrity and support for tissue samples.

Neutralizing Media: Contains a super-absorbent material chemically formulated to neutralize formaldehyde vapors.

Vapor-Locking Film: Seals in harmful fumes, preventing their escape into the lab environment.

Cutting and Converting

Pads are precision-cut to meet specific dimensional requirements.
Advanced converting equipment ensures accuracy and efficiency at scale.

Packaging

Pads are packaged in sterile, pharmaceutical-grade materials to ensure compliance with industry standards. Custom packaging configurations are implemented to optimize global distribution.

Quality Control

ISO-Certified Production: All manufacturing processes were conducted under ISO-certified conditions to ensure consistency and reliability.
Material Testing: Each composite material batch underwent testing for absorbency, neutralization effectiveness, and structural integrity.
Product Inspection: Final pads were inspected for dimensional accuracy and packaging integrity.

Value Delivered

Enhanced Safety: The absorbent pads provide a critical safety feature for lab technicians, neutralizing hazardous fumes effectively.
End-to-End Service: Great Lakes Filters handled production, cutting, and packaging, reducing the client’s operational burden.
Regulatory Compliance: The pads met stringent pharmaceutical and ISO standards, ensuring the client’s biopsy kits were globally compliant.
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