Comprehensive Textile Sewing Solutions
Industrial Sewing, Product Development, and Nonwoven Filtration
Fairway Products’ industrial sewing capabilities provide us with a quality-oriented and cost-efficient background to manufacture products to our customers’ specifications. Along with our industrial sewing services, we can also provide product development and engineering skills to work with woven and non-woven fabrics, vinyl, foam, laminates, leather, and more. Our contract industrial sewing services can help you grow your ideas into a prototype, and we can support anything from small runs to mass production runs.
Because of their unusually high wet strength, light weight, good chemical resistance and low cost, nonwovens are outstanding for many filtering applications. We not only specialize in nonwovens for coolant filtration and offer a complete range of densities and micron ranges, but we are also able to cut and sew filter pouches, socks, tubes, and bags out of woven and nonwoven filter fabric.
An experience engineer can help you choose the optimal material, and our inhouse converting plants will ensure a quick turnaround and affordable pricing.
The Power of Fairway
Fairway Products is committed to providing high-quality industrial sewing services that meet the rigorous standards of our diverse clientele. Our experienced team, state-of-the-art equipment, and dedication to excellence ensure that every project is completed to the highest specifications.
Applications
Seat covers, headrests, and other interior components.
Air filtration systems, Needle & Thread debris filters, Lint traps, vacuum systems, water filtration systems
Surgical covers, patient positioning devices, and protective gear.
Tarpaulins, storage bags, fabric covers,
storage covers, storage totes
Features
Benefits
Sewing Capabilities
Single Needle
Double Needle
Walking Foot and Needle Feed
Materials & Equipment
Specifications
Materials
Key Equipment
Key Markets
Automotive
Industrial Fabrics
Project Specifications
Uses and Applications
The RV screens manufactured in this project are designed for installation in recreational vehicles, providing durable and reliable screening solutions. These screens are essential components for RV windows, ensuring ventilation while keeping insects and debris out.
Scalability of the Project
The initial run of this project demonstrated Fairway Products’ ability to scale production efficiently. Starting with a pilot batch, the process was refined and optimized to handle larger volumes, ensuring consistent quality and timely delivery. The scalability of the project underscores Fairway’s capability to meet increasing demands without compromising on precision or performance.
Manufacturing Process
Die-Cutting
Rolls of aluminum screen are processed through a die-cut machine to achieve the required shapes.
Refrigeration of Frames
Molded plastic frames are chilled using a refrigerated unit to ensure precise expansion during the heat-staking process.
Heat-Staking
The die-cut screens are heat-staked to the chilled plastic frames. As the frames return to room temperature, they expand slightly, ensuring the screens remain taut and wrinkle-free.
Quality Control
Each RV screen undergoes rigorous quality checks to ensure adherence to specifications and ISO 9001:2015 standards.
Quality Control Steps
Fairway Products adheres to strict quality control measures throughout the manufacturing process:
Value to the Customer: By handling both the die-cutting and the heat-staking processes, Fairway Products provided a turnkey solution that streamlined the customer’s supply chain. This integration allowed the customer to receive ready-to-install RV screens, reducing assembly time and costs. The innovative use of refrigeration to maintain screen tension added a unique value, ensuring a superior product that enhances the end-user experience.
Fairway Products’ ability to deliver high-quality, scalable solutions with strict adherence to quality standards exemplifies their commitment to excellence in manufacturing. This project not only met but exceeded the customer’s expectations, solidifying Fairway Products as a trusted partner in the RV industry.